Search results for "Suspension plasma spray"
showing 6 items of 6 documents
Microstructural, mechanical and tribological properties of suspension plasma sprayed YSZ/h-BN composite coating
2018
Abstract Brittleness, relative high friction coefficient and wear rate limit the applications of ceramic coatings as wear-resistant layers. However, because embedding additives with ceramic matrix has demonstrated to be an effective way to improve coating performances, different contents and size of h-BN were added into an YSZ suspension. Afterwards, the YSZ/h-BN composite coatings were manufactured by suspension plasma spray and their tribological analysis indicated that: i) the reduction of the friction coefficient and wear rate can be achieved by incorporating h-BN into YSZ coating. ii) finer h-BN particle is more helpful to enhance the tribological properties of the coating. iii) the op…
Study of low-pressure suspension plasma spray nanostructured coating : structural characteristics and application in solid oxide fuel cell
2021
Suspension plasma spraying (SPS) has attracted more and more attention in terms of the preparation of nanostructured / sub-microstructured ceramic coatings. However, conventional SPS techniques are conducted under atmospheric pressure, which inevitably causes some disadvantages. Recently, a novel suspension spraying technology – low-pressure suspension plasma spraying (LPSPS) – was proposed, in which the sus-pension spraying process is conducted under low environmental pressure. Benefit from the significant impact of low pressure on the coating deposition, LPSPS is expected to improve the disadvantage of SPS as well as to obtain distinct coating structures not achievable in conventional SPS…
Evaluation of nano/submicro pores in suspension plasma sprayed YSZ coatings
2019
Abstract Nano-submicro pores could considerably influence the coating performances and thus should be properly designed for the intended applications. However, it is challenging to characterize accurately such small pores in coatings. In this study, YSZ coatings were firstly manufactured by suspension plasma spray (SPS) and the nano-submicro pores in as-prepared coatings were investigated using Ultra-small-angle X-ray scattering (USAXS). Afterwards, a multivariate analysis on the effect of five different process parameters was carried out. The two main results showed that: 1) the nano-submicro pores content in coatings has a negative correlation with suspension mass load and powder size, an…
Study of the microstructure and efficiency of YSZ-SPS finely structured ceramic coatings
2018
Thanks to the using of liquid carrier, suspension plasma spray (SPS) enables the manufacture of finely structured coatings. As for conventional plasma spraying (APS), the microstructures of SPS coatings can be tailored by controlling the spray conditions. However, SPS is more complicated than APS due to its number of modifiable parameters.This thesis aims to provide a more fundamental understanding of the relationship between SPS process parameters and the properties of YSZ coatings by identifying generic models based on the use of mathematical statistical methods for the study of influence and sensitivity of the individual parameters.Systematic experiments were carried out to study the inf…
Porous architecture and thermal properties of thermal barrier coatings deposited by suspension plasma spray
2020
Abstract Besides the intrinsic low heat transfer capability of material, the thermal insulation property of thermal barrier coatings (TBCs) also relies on their microstructures. For better understanding the relationship between process parameters, porous architecture, and thermal properties of coatings, YSZ coatings were firstly manufactured by suspension plasma spray (SPS). Afterwards their total porosities were characterized by using the technique of X-ray transmission, the nano/submicro pores in those coatings were detected with Ultra-Small Angle X-ray Scattering (USAXS), and the thermal properties of coatings were measured using the laser flash method. The results indicated that: i) the…
New preparation of ceramic coatings by low-pressure plasma spray
2018
As an advanced thermal spray technology, low-pressure plasma spray (LPPS) allows obtaining high-quality coatings and can bridge the thickness gap between conventional thermal spray technologies and standard thin film processes. Moreover, LPPS permits to build uniform coatings with various microstructures; deposition takes place not only from liquid splats but also from nano-sized clusters as well as from the vapor phase depending on operational conditions. In order to further improve and develop the LPPS process, this research aims to combine it with the emerging suspension plasma spray and reactive plasma spray processes. It was expected to both provide two novel integrated processes and a…